Online Pallet Wrapping Machine vs Rotary Arm Wrapping Machine: Which Is Better for Your Operation?

In modern warehouses and manufacturing facilities, pallet wrapping machines are essential for securing goods during storage and transport. Choosing the right type of automatic pallet wrapping machine can significantly improve efficiency, reduce labor costs, and enhance load stability. Two popular types are the Inline Fully Automatic Pallet Wrapping Machine (S300 series) and the High-Speed Rotary Arm Wrapping Machine (T1000 series). This guide compares their features, advantages, and best-use scenarios to help you determine which solution fits your operation.

1. Packaging Efficiency

The S300 Inline Fully Automatic Pallet Wrapping Machine is designed for high-efficiency operations on production lines. It features photoelectric sensors to detect pallet height, a pre-stretch ratio of 300%, and soft start/stop functionality. This makes it suitable for most standard manufacturing workflows.

In contrast, the T1000 Rotary Arm Wrapping Machine offers higher throughput, handling 30-35 pallets per hour, with some configurations reaching 35-40 pallets per hour. It is ideal for high-intensity, high-volume operations where speed is critical.

Comparison: S300 provides flexibility for standard loads, while T1000 prioritizes speed and high-capacity wrapping.

2. Packaging Method and Suitable Applications

The S300 series uses a rotating turntable, with the pallet itself rotating during the wrapping process. It supports a maximum load of 3,000 kg and works well with standard pallets and stable goods.

The T1000 series, however, uses a rotary arm that moves around a stationary pallet. This approach is perfect for very heavy, tall, or unstable loads, preventing cargo from shifting or tipping during the wrapping process.

Comparison: S300 is suitable for conventional, stable pallets. T1000 excels with heavy, irregular, or oversized loads.

3. Control Systems

The S300 Inline Machine features PLC control, high-quality Siemens and Omron electrical components, and a variable frequency drive to manage film tension and wrapping speed. It offers programmable options for top, bottom, and reinforcement wrapping.

The T1000 Rotary Arm Machine also uses Siemens PLC with SEW or Siemens motor systems and supports additional automation options, such as automatic paper dispensers and corner paper holders.

Comparison: Both machines use premium components, but T1000 offers more advanced motor systems and greater automation options.

4. Film System and Energy Efficiency

The S300 series has a 300% pre-stretch ratio, automatic film cutting and clamping, and remote control operation—workers don’t need to leave the forklift.

The T1000 offers a higher pre-stretch ratio of up to 400%, maximizing film efficiency and reducing costs. It also features cylindrical film cutting and 100% clamping, providing superior load security.

Comparison: T1000 is more efficient in film utilization, while S300 provides easier operation and smart control.

5. Mechanical Structure and Durability

The S300 uses a turntable with a rotary bearing, offering quieter operation and longer lifespan compared to chain-driven systems.

The T1000 features a rotary arm structure that requires no additional counterweight, minimizing vibration and maintenance requirements.

Comparison: S300 is ideal for standard loads; T1000 is better for heavy-duty, high-speed operations.

6. Summary Table

Conclusion

If your operation requires a flexible, stable machine that integrates smoothly with a production line, the S300 Inline Fully Automatic Pallet Wrapping Machine is the ideal choice.

If your priority is high-speed, heavy-load wrapping with irregular or oversized pallets, the T1000 High-Speed Rotary Arm Wrapping Machine offers superior performance and reliability.

Choosing the right machine will not only improve operational efficiency but also enhance load stability and reduce labor costs, helping your business maintain a competitive edge in logistics and packaging.